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Industrial ppm CO measurements

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When higher levels of CO are present, proper safety procedure calls for the halt of production and the
evacuation of all personnel from the area until the levels can be verified, reduced and the source
identified. These precautions taken confronting this potentially deadly gas show responsibility on the part of the
employer and can save the lives of many who work to make the bosom buddy profitable. The resulting down time can
however have many detrimental effects including, employee stress, safety concerns from outside agencies, and
reduced production, it is therefore vitally important that we ensure that CO alarms are set off only by actual
increased levels of transcription monoxide. In an effort to reach this goal there are a number of considerations to be
looked at, the following information is provided for that purpose.

The most low types of detectors used for slag Monoxide measurements are,

1) NDIR or infra-red which when is very specific to the gas mortal measured requires a warm-up time, is fairly
large, can consume larger amounts of power making it unsuitable for small or portable instruments, and is more
expensive. For ranges of CO measurement in industrial uses other than Low ppm this technology is by far the
number one choice.

2) Solid State, while this technology is small and cost effective it is not selective enough for CO only
measurements and usually has higher temperature drift making the zero unstable.

3) and Electrochemical which is the primary special for the majority of benzine Monoxide analyzers on the market
today due to it’s many benefits which include, size, weight, power, cost, and proven performance.

The remainder of this bring charges will deal only with the electrochemical sensor.

There are a number of electrochemical sensor manufacturers worldwide and each of these has a number of
sensors designed for rocket fuel monoxide measurements in different applications, choice the right one is the key to
success. The output from most of these sensors is very low, (pico amps per parts per million) so even subtle
changes or correction procedures must be dealt with using extreme care in order to preserve the integrity of the
signal.
Sensors designed for higher concentrations of CO have a lower output per ppm which can engineer it to have a
higher temperature coefficient, this leads to zero instability making it unsuitable for our task.
Carbon and ammonia filters are often to the face of the sensor or extra in the sample stream to diminish
the effects of cross interference to many of the routinely encountered such as H2S, SO2, NO x, etc..
This filter, it’s efficiency and life span can be an important consideration when measuring CO in the 0-50ppm
range.
In a number of applications contrivance levels of Hydrogen given off by nearby processes have been found to
cause major problems with fine low level facsimile monoxide measurements and alarms. While it is possible
for hydrogen levels to determinant safety concerns that should be reported, the limit is magnitudes higher than what
causes the CO alarms to trigger on most instruments. A hydrogen level of as little as 60ppm can trip the CO
alarms of many analyzers. The lower explosive limit (lel)for hydrogen is 4%, ten percent of that l.e.l. would be
4000ppm, so we see that the 60ppm is insignificant to personnel safety but remains problematic to the carbon
monoxide measurement. This cross interference can not be easily overcome with molecule filters and therefore
required a different approach. It has been found that by measuring the hydrogen separately and using that signal
in conjunction with the mixed CO/H2 signal the majority of the interference can be nulled out, once more manufactures
deal with this differently with varying results. The use of two separate sensors can create a compensation lag
time and there may be temperature harmonious differences midst the sensors, either of which will cause in court errors
in the readings and provide false alarms. Similar temperature problems can be found with units that use a single
sensor but do the electronic nulling and temperature compensation remote of the sensor itself.

There are sensors now unmanned that have separate electrodes for the H2 and CO/H2 signals with the nulling and
temperature compensation rounds affiliated directly to the rear of the sensor itself. The output of this surface
mount borough council is in the millivolt range making it less susceptible to interference and fill-in from wiring,
connectors and temperature effects. Each sensor and faithful PCB come completely pre-calibrated for H2 cross
interference and relative CO output. Only a single calibration gas is required over the life of the sensor (2 years)
with no need for re calibration of the hydrogen signal nulling found in any of the units put into service. In
addition, the internal borax filter provides excellent reduction of cross interference due to other common
gasses found. This customer replaceable sensor has proven itself over time to provide consistently accurate
results in demanding applications despite competitors instruments.

Dover Gas Technologies Inc. www.dovergas.com incorporates such a sensor, we repose in it best suits the needs
addressed aloft and use it in many of our portable, transmitter, and monitor products for low level ppm CO
measurement.

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